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Top 8 Industries That Benefit from Precision Alignment Services

Precision alignment is extremely important to keep your machine running seamlessly. Misaligned machines not only consume more power and discharge more heat, but they are also more vulnerable to rapid wear and tear due to unnecessary friction. 

If your machines exhibit any of these symptoms, you need to avail yourself of alignment services immediately. Almost every industry involving heavy machinery benefits from precision alignment techniques. However, here, we’ll explore some specific ones that thrive primarily due to this procedure. 

A List Of Leading Industries Leveraging Precision Alignment Services

The effectiveness of precision alignment comes from the unwavering attention to detail and modern-day techniques. The following section explores how it improves performances in various industries. 

1. Cable 

The cable and electronic industry has progressed dramatically, and so have the machines that manufacture various consumer products. Since cables transmit electric signals, each unit must be accurately built to ensure a reliable transmission, which is not possible without the precision alignment of the manufacturing machines. 

Moreover, in complex devices, engineers have to integrate circuits along with cables for the device to function properly. Furthermore, if the cables and other components are not manufactured with the utmost precision, they won’t fit properly, and the result will be a faulty product.   

The accuracy of the internal cables also ensures that the device continues to function properly over time [1]. Hence, using misaligned machines without hiring alignment services to manufacture cable components will result in defective products and more product scrap. 

2. Automobile 

The mechanical and automobile industry manufactures countless complex products that help operate vehicles from every category. A product manufactured using a precision-aligned machine definitely gives maximum efficiency, as there are no issues like wear and tear and vibrations. 

There are various methods for precision aligning your machines. However, since machines manufacturing mechanical components are extremely complex, laser alignment works best due to its versatility and the lack of expertise and hardware knowledge required. 

Properly aligned machines ensure products with precise tolerances, which ensures a prolonged lifespan, improves the unit’s safety and reduces downtime. This not only increases your revenue but also pushes you ahead of the competition because of the high-quality production. 

3. Pulp And Paper

Paper manufacturing is an important industry that thrives on precision machines—improper alignment of machines results in unevenness and wrinkles in the products, increasing product scrap. 

The dryers used in paper manufacturing consume a great deal of energy, and improper machine alignment results in further energy consumption. In contrast, alignment services can help align gearboxes, couplings, etc., so that the energy consumed balances the production rate [2]. 

Furthermore, misalignment in the press components also results in insufficient water drain from the sheet matching the press insufficient. It will also cause quick wear of pressed fabrics. In order to prevent all such issues, it is important to get your machine aligned every 12 to 18 months. [3]

4. Roofing

Construction is another domain where precision remains an uncompromisable factor. When roofing companies avoid using precision alignment in their projects, leak prevention, structural sturdiness, and water damage are frequent occurrences. 

Proper alignment of tiles and shingles enhances the roof’s durability against water and weather damage. Furthermore, it also increases the overall appeal as there is less risk of water pooling, which may falter the structures, but that is not all.

Alignment services also ensure effective budget management. They promote accurate installation, leading to reduced material waste and labor costs and efficient project completion. Long story short, precision alignment techniques in roofing ensure long-term performance, safety, and satisfaction for homeowners and building occupants.

5. Medical 

Surgical tools and imaging devices must be crafted with the utmost precision and accuracy to ensure successful procedures. This guarantees correct diagnosis and patient safety. However, misaligned machines may fail to achieve the required accuracy. 

Misaligned machines develop unnecessary vibrations, creating defects in products. In other words, misalignment can lead to incompliance with international and federal regulations, which can result in legal penalties.

Medical tools are often sterilized, and their inappropriate production due to misaligned machines can result in unnecessary wear, which can compromise patient safety. Precision aligning machines for medical tool production not only helps avoid legal and revenue issues but also guarantees reliable medical care, the basic mantra of the medical industry. 

6. Power and Energy

Power industries should prioritize precision alignment services to enhance operational efficiency and equipment longevity. Precision alignment confers that rotating machinery, such as turbines, generators, and pumps, operate optimally by minimizing vibrations and reducing wear and tear. 

It leads to several benefits, such as reduced maintenance costs, less downtime, and lower energy consumption. Moreover, since all the couplings and gears are working ideally, there is less chance of equipment failure and more compliance with industrial standards. 

Solar plates are a popular inclination today. Although it is a cost-effective measure to generate electricity, their performance significantly depends on the precision of the manufacturing machines. Hence, investing in precision alignment is a practical measure for power production companies.

7. Chemical 

Chemical manufacturing plants comprise many pumping and mixing machines, which incorporate seals. These devices help join different components of the machine together, and if they get loose, the liquid running through them can leak, causing accidents. 

Integrating alignment services as a vital part of the machine’s maintenance schedule can help reduce seal repairs by up to 65%. Furthermore, repair rates decrease to about 30% if precision alignment is carried out regularly, leading to reduced downtime. [4]

8. Defense

The effectiveness of weapons, missiles, and radar systems significantly relies on the proper alignment of the manufacturing machines. As hinted earlier, misaligned machines produce unnecessary vibrations, which lead to faulty production. 

A faulty sensor, target system, or any such product will have reduced functionality, ultimately weakening the defensive parameters. Complex transportation vehicles must be periodically aligned to ensure their optimal performance. 

Alignment services ensure that engine mounts are perfectly positioned, profiling wind and rotor assemblies are at their best, and helicopter tail booms are precisely positioned, all of which are some of the most critical functions involved in defense industries. 

Final Verdict

Precision alignment services are used in almost all industries. However, the above ones are the most common, and precision alignment should never be overlooked in maintenance schedules. 

With all of its benefits, precision alignment is going to be an important part of maintaining safe machinery and optimal performance. But to ensure all these upsides one requires skilled professionals who know the latest alignment techniques because a successful alignment majorly depends upon the entity performing it. 

FAQs

  1. What are the common signs of misalignment in machines?

It is recommended to get the precision of your machine aligned according to their periodic maintenance schedules. However, if you observe signs like vibrations, excessive heat and sound production, uneven wear, and overheating before the designated time, it’s time to get an inspection. 

  1. How is precision alignment documented?

Alignment services providers ensure to document detailed records of measurements, adjustments, and maintenance activities for future reference.

  1. Is precision alignment performed manually or automatically?

Service providers offer both manual and automatic alignments. However, in complex manufacturing plants with strict production schedules, such as those in the aerospace and energy industries, it is better to opt for automatic alignment. 

  1. Can small industries avail of the alignment services?

Yes, precision alignment is beneficial for both small-scale and large-scale operations to ensure machinery efficiency and longevity.

References: 

[1]https://www.proplate.com/what-role-do-precision-machined-parts-play-in-ensuring-the-accuracy-and-functionality-of-electronic-devices/ 

[2]https://www.oasisalignment.com/blog/precision-machine-alignment-during-paper-machine-upgrades-conversions-part-two/ 

[3]https://www.oasisalignment.com/blog/how-often-do-you-need-a-machine-alignment-inspection/#:~:text=For%20a%20typical%20paper%20machine,%2C%20dryers%2C%20calender%20and%20reel

[4]https://www.pruftechnik.com/com/LP/campaigns/Why_alignment.html 

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